Emulsifying
Hydraulic Lifting Vacuum Emulsifying Mixer (SME-AE)
Hydraulic-lifting vacuum emulsifying mixer with high-shear homogenizer, 316L contact parts and PLC touch-screen control for cream and lotion production.
View machine20L lifting hydraulic vacuum emulsifier
Hydraulic Lifting System, Superior Homogenization, Easy Maintenance
| Place of origin | Jiangsu China |
|---|---|
| Brand | SINA EKATO |
| Model series | SME-AE |
| Certification | ISO9001, CE |
| Minimum order | 1 set |
| Delivery | Typically 40–60 working days (model dependent) |
Quick Detail
| Pot Parameters — Working Volume | 20L,Polishing: Ra≤0.4 μm on the inner surface, Ra≤0.6μm on the outer surface |
|---|---|
| Pot Parameters — Material | Inner Layer: 316L Stainless Steel (food/pharmaceutical grade); Heating&Cooling Layer and Outer Layer: 304 Stainless Steel |
| Pot Parameters — Jacket Design | Equipped with steam heating and cooling by chilled water, automatic control by pneumatic angle seat valve, jacket pressure≤0.2Mpa |
| Homogenizing & Emulsifying System — Homogenizer Rotating Speed | 100 - 2800r/min (variable frequency speed regulation) |
| Homogenizing & Emulsifying System — Stirring Paddle Configuration | bidirectional stirring ，rotating speed:10- 83rpm |
| Vacuum System — Vacuum Degree | ≤ -0.097MPa (adjustable to meet defoaming requirements) |
| Lifting System — Lifting Method | Hydraulic lifting |
| Heating & Cooling System — Heating Temperature Range | Room Temperature - 120℃ (temperature control accuracy: ±1℃) |
| Heating & Cooling System — Cooling Method | Rapid cooling via circulating chilled water in the jacket |
| Control System — Operation Interface | PLC touchscreen control, with production formula storage function |
| Control System — Safety Protection | Vacuum overload protection, over-temperature alarm, motor overload protection |
Description
Our Hydraulic Lifting Emulsifier is designed for high-end cosmetic and pharmaceutical production where hygiene and efficiency are paramount. The automated lifting system allows for easy access to the vessel and agitators, making cleaning and maintenance faster than ever.
Hydraulic Lifting System
One-touch operation for effortless lid or vessel elevation.
Superior Homogenization
High-shear bottom or top-entry homogenizer (up to 3,600 RPM) for silky-smooth textures.
Easy Maintenance
The open-frame design facilitates thorough CIP/SIP cleaning, ensuring zero cross-contamination.
Real-time Monitoring
Integrated sight glass with LED lighting to monitor the emulsification process in real-time.
Specifications
| Model | Capacity | Homogenizer Motor KW | Homogenizer Motor r/min | Stir Motor KW | Stir Motor r/min | Dimension Length ( mm) | Dimension Width ( mm) | Dimension Height ( mm) | Total power ( KW) Steam heating | Total power ( KW) Electric heating | Limit vacuum ( Mpa) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| SME-AE-5 | 5L | 0.37 | 0-3000 | 0.18 | 0-72 | 1260 | 540 | 1600/1850 | 2 | 5 | -0.095 |
| SME-AE-10 | 10L | 0.75 | 0-3000 | 0.37 | 0-72 | 1300 | 580 | 1600/1950 | 3 | 6 | -0.095 |
| SME-AE-50 | 50L | 3-5.5 | 0-3000 | 1.1 | 0-63 | 2600 | 2250 | 1950/2700 | 9 | 18 | -0.095 |
| SME-AE-100 | 100L | 4-7.5 | 0-3000 | 1.5 | 0-63 | 2750 | 2700 | 2250/3100 | 13 | 32 | -0.09 |
| SME-AE-200 | 200L | 5.5-11 | 0-3000 | 2.2 | 0-63 | 3100 | 3000 | 2500/3450 | 15 | 45 | -0.09 |
| SME-AE-300 | 300L | 5.5-11 | 0-3000 | 2.2 | 0-63 | 3500 | 3350 | 2650/3600 | 18 | 49 | -0.085 |
| SME-AE-500 | 500L | 7.5-11 | 0-3000 | 4 | 0-63 | 3850 | 3600 | 2750/4000 | 22 | 61 | -0.08 |
| SME-AE-1000 | 1000L | 15-18.5 | 0-3000 | 5.5 | 0-53 | 4200 | 3850 | 3300/4800 | 28 | 88 | -0.08 |
| SME-AE-2000 | 2000L | 18.5-22.5 | 0-3000 | 7.5 | 0-53 | 4850 | 4300 | 3800/5400 | 40 | - | -0.08 |
Applications
- Daily cosmetic
- hair conditioner
- facial mask
- moisturizing lotion
- suncream
- skin care
- face lotion
- body lotion
- sunscreen cream
- cream
- hair cream
- cosmetic paste
- BB Cream
- lotion
- face wash liquid
- eye serum
- hair gel
- hair dye
Competitive Advantage
- Siemens motor and frequency converter for speed adjustment, which can meet production of different technology requirement.
- The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking adopted can avoid dustespecially for the powder products.
- Mechanical sealing, good sealing effect and long working life.
- The tank body and the pipes adopt mirror polishing, which fully conforms to GMP standards.
- Material contact parts all use SUS316L stainless steel.
- The heating method mainly include electric or steam heating for customer's choice.
- The emulsifying pot lid can adopt hydraulic lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.
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