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High-Shear Fixed Vacuum Emulsifying Mixer

Two-directional Helicon mixing and scraper agitation for mass-batch production

SINA EKATO high-shear fixed vacuum emulsifying mixer production platform for creams and lotions
Product Overview
Place of originJiangsu, China
BrandSINA EKATO
Model seriesSME
CertificationISO9001, CE
Minimum order1 set
DeliveryTypically 40–60 working days (model dependent)

Quick Detail

Working volume5L – 2000L (lab, pilot and mass-production models)
Contact material316L stainless steel inner pot (food/pharmaceutical grade); 304 outer pot
Homogenizer speed0 – 3000 r/min, variable frequency speed regulation
Stirring systemTwo-directional Helicon mixing with wall scraper, 0 – 60 r/min (clockwise & counter-clockwise)
Vacuum degree≤ −0.095 MPa, adjustable to meet defoaming requirements
Heating / coolingSteam or thermal-oil jacket heating; rapid cooling via circulating water, RT – 120 °C ±1 °C
ControlPLC + touch screen with formula storage, vacuum overload / over-temperature / motor overload protection
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Description

The SME high-shear fixed vacuum emulsifying mixer is built for mass-batch production of creams and lotions. A fixed main pot combines a bottom high-shear homogenizer with a two-directional frame agitator and wall scrapers, so the full batch volume is continuously refreshed for uniform, stable emulsions at production scale.

Fixed production platform

Robust fixed-pot configuration for stable, continuous mass-batch emulsification.

Two-directional agitation

Helicon mixing with PTFE scrapers runs clockwise and counter-clockwise to eliminate dead zones.

Vacuum production

Vacuum degassing and material suction support aseptic, dust-free processing.

GMP-oriented build

Mirror-polished 316L contact surfaces with mechanical sealing for long service life.

Specifications

ModelCapacityHomogenizer (kW)Homog. speedStirrer (kW)Stirrer speedL×W×H (mm)Steam heating (kW)Electric heating (kW)Limit vacuum (MPa)
SME-AE-55L0.370–30000.180–721260×540×1600/185025−0.095
SME-AE-1010L0.750–30000.370–721300×580×1600/195036−0.095
SME-AE-5050L3–5.50–30001.10–632600×2250×1950/2700918−0.095
SME-AE-100100L4–7.50–30001.50–632750×2700×2250/31001332−0.09
SME-AE-200200L5.5–110–30002.20–633100×3000×2500/34501545−0.09
SME-AE-300300L5.5–110–30002.20–633500×3350×2650/36001849−0.085
SME-AE-500500L7.5–110–300040–633850×3600×2750/40002261−0.08
SME-AE-10001000L15–18.50–30005.50–534200×3850×3300/48002888−0.08
SME-AE-20002000L18.5–22.50–30007.50–534850×4300×3800/540040—−0.08

Applications

  • Creams & lotions
  • Moisturizing lotion
  • Sunscreen
  • Serum & essence
  • Cosmetic paste
  • Topical ointment
  • Topical cream
  • Food & pharma emulsions

Competitive Advantage

  • Siemens motor and frequency converter for speed adjustment to match different process requirements.
  • Vacuum defoaming brings materials to aseptic requirements; vacuum suction prevents dust contamination.
  • Mechanical sealing ensures good sealing effect and long working life.
  • Mirror polishing of tank body and pipes fully conforms to GMP standards.
  • All material-contact parts use SUS316L stainless steel.
  • Choice of electric or steam heating; optional hydraulic lid lifting and tilt discharge.
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