Emulsifying
High-Shear Fixed Vacuum Emulsifying Mixer (SME)
Fixed-type vacuum emulsifying mixer for mass-batch cream and lotion production, from 5L lab units up to 2000L production lines.
View machineHydraulic Lifting Vacuum Emulsifying Mixer
One-touch hydraulic lifting, high-shear homogenization, GMP-ready design
| Place of origin | Jiangsu, China |
|---|---|
| Brand | SINA EKATO |
| Model series | SME-AE |
| Certification | ISO9001, CE |
| Minimum order | 1 set |
| Delivery | Typically 40–60 working days (model dependent) |
Quick Detail
| Working volume | 5L – 2000L (lab, pilot and mass-production models) |
|---|---|
| Contact material | 316L stainless steel inner pot (food/pharmaceutical grade); 304 jacket & outer layer |
| Homogenizer speed | 0 – 3000 r/min, variable frequency control |
| Wall-scraping stirrer | Single-directional ribbon agitator with PTFE scraper, 0 – 63 r/min |
| Vacuum degree | ≤ −0.09 MPa, adjustable for defoaming |
| Heating / cooling | Steam heating with chilled-water cooling in the jacket; room temp – 120 °C, ±1 °C accuracy |
| Control | PLC touch screen with production formula storage and safety protections |
Description
The SME-AE hydraulic lifting vacuum emulsifying mixer is designed for high-end cosmetic and pharmaceutical production where hygiene and efficiency are paramount. The automated hydraulic system raises the emulsifying pot lid for effortless access to the vessel and agitators, making cleaning and maintenance faster than ever, while the pot supports tilt discharge for complete product transfer.
Hydraulic lifting system
One-touch operation for effortless lid elevation; easy cleaning with a more thorough cleaning effect.
Superior homogenization
High-shear bottom or top-entry homogenizer (0–3000 r/min variable frequency) for silky-smooth textures.
Easy maintenance
Open-frame design facilitates thorough CIP/SIP cleaning, ensuring zero cross-contamination.
Real-time monitoring
Integrated sight glass with LED lighting to monitor emulsification in real time.
Specifications
| Model | Capacity | Homogenizer (kW) | Homog. speed | Stirrer (kW) | Stirrer speed | L×W×H (mm) | Steam heating (kW) | Electric heating (kW) | Limit vacuum (MPa) |
|---|---|---|---|---|---|---|---|---|---|
| SME-AE-5 | 5L | 0.37 | 0–3000 | 0.18 | 0–72 | 1260×540×1600/1850 | 2 | 5 | −0.095 |
| SME-AE-10 | 10L | 0.75 | 0–3000 | 0.37 | 0–72 | 1300×580×1600/1950 | 3 | 6 | −0.095 |
| SME-AE-50 | 50L | 3–5.5 | 0–3000 | 1.1 | 0–63 | 2600×2250×1950/2700 | 9 | 18 | −0.095 |
| SME-AE-100 | 100L | 4–7.5 | 0–3000 | 1.5 | 0–63 | 2750×2700×2250/3100 | 13 | 32 | −0.09 |
| SME-AE-200 | 200L | 5.5–11 | 0–3000 | 2.2 | 0–63 | 3100×3000×2500/3450 | 15 | 45 | −0.09 |
| SME-AE-300 | 300L | 5.5–11 | 0–3000 | 2.2 | 0–63 | 3500×3350×2650/3600 | 18 | 49 | −0.085 |
| SME-AE-500 | 500L | 7.5–11 | 0–3000 | 4 | 0–63 | 3850×3600×2750/4000 | 22 | 61 | −0.08 |
| SME-AE-1000 | 1000L | 15–18.5 | 0–3000 | 5.5 | 0–53 | 4200×3850×3300/4800 | 28 | 88 | −0.08 |
| SME-AE-2000 | 2000L | 18.5–22.5 | 0–3000 | 7.5 | 0–53 | 4850×4300×3800/5400 | 40 | — | −0.08 |
Applications
- Body lotion
- Face cream
- Sunscreen cream
- BB cream
- Serum & essence
- Hair conditioner
- Shaving cream
- Hand cream
- Topical ointment
- Topical gel & cream
Competitive Advantage
- Siemens motor and frequency converter for speed adjustment that meets different process requirements.
- Vacuum defoaming supports aseptic material requirements; vacuum material suction avoids dust for powder products.
- Mechanical sealing provides a reliable sealing effect and long working life.
- Mirror-polished tank body and piping that fully conforms to GMP standards.
- All material-contact parts use SUS316L stainless steel.
- Electric or steam heating available according to customer preference.
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